Manufacturing Analytics
Defect heatmap, artisan productivity, fabric wastage, rework queue
Units Produced (LTD)
4,362
Defects Logged
27
Rework Queue
21
Fabric Wastage Cost
₹16,88,000
Defect heatmap · dress × stage
% of units with defect at each production stage. Click a row for SKUs.
Lower is better
| Dress | Design | Sampling | Fabric Allocation | Cutting | Embroidery / Print | Stitching | Finishing | QC | Packaging | Dispatch |
|---|---|---|---|---|---|---|---|---|---|---|
| Power Saree | 5.2% | 4% | 2% | 1% | 2% | 4% | 5.2% | 4.5% | 2.5% | 1.1% |
| Structured Kurta Set | 7.8% | 5.8% | 2.6% | 1% | 2.6% | 5.8% | 7.8% | 6.6% | 3.4% | 1.1% |
| Indo-Western Blazer Set | 9.4% | 6.9% | 2.9% | 1% | 2.9% | 7% | 9.4% | 7.9% | 4% | 1.2% |
| Silk Shirt Dress | 6.6% | 5% | 2.3% | 1% | 2.3% | 5% | 6.6% | 5.6% | 3% | 1.1% |
| Linen Co-ord Set | 11.1% | 8.2% | 3.3% | 1% | 3.4% | 8.2% | 11.2% | 9.4% | 4.6% | 1.2% |
| Handloom Jacket Dress | 8.2% | 6.1% | 2.6% | 1% | 2.7% | 6.1% | 8.2% | 6.9% | 3.6% | 1.1% |
| Designer Anarkali Workwear | 10.5% | 7.8% | 3.2% | 1% | 3.2% | 7.8% | 10.6% | 8.9% | 4.4% | 1.2% |
| Fusion Pant Suit | 7.2% | 5.4% | 2.4% | 1% | 2.4% | 5.4% | 7.2% | 6.1% | 3.2% | 1.1% |
| Luxury Kaftan Formal | 5.8% | 4.4% | 2.1% | 1% | 2.1% | 4.4% | 5.8% | 5% | 2.7% | 1.1% |
| Evening Corporate Gown | 8.8% | 6.5% | 2.8% | 1% | 2.8% | 6.5% | 8.8% | 7.4% | 3.8% | 1.2% |
Artisan productivity
K
Kavya Reddy
175 units · 98% on-time
4.7% defects
3 rework
L
Lakshmi Devi
144 units · 96% on-time
4% defects
0 rework
S
Salim Khan
143 units · 94% on-time
3.3% defects
9 rework
R
Rohan Iyer
112 units · 92% on-time
2.6% defects
6 rework
A
Anjali Mehta
111 units · 90% on-time
1.9% defects
3 rework
P
Priya Sharma
80 units · 88% on-time
1.2% defects
0 rework
Fabric wastage by material
Total wastage cost: ₹16,88,000
Rework queue
DR-00001-MAR-M-1001
Power Saree · Maroon · M
1 defect
DR-00001-MAR-L-1002
Power Saree · Maroon · L
1 defect
DR-00003-BLA-L-1022
Indo-Western Blazer Set · Black · L
1 defect
DR-00004-CHA-S-1030
Silk Shirt Dress · Champagne · S
1 defect
DR-00004-CHA-M-1031
Silk Shirt Dress · Champagne · M
1 defect
DR-00004-CHA-L-1032
Silk Shirt Dress · Champagne · L
1 defect
DR-00005-SAN-S-1040
Linen Co-ord Set · Sand · S
1 defect
DR-00005-SAN-M-1041
Linen Co-ord Set · Sand · M
1 defect
Error analytics
Type of error · skill where it occurred · person responsible · stage
105 errors logged
Errors by type
Errors by skill
Errors by stage
Errors by person
A
Anjali Mehta
Senior Artisan
81
P
Priya Sharma
Master Tailor
24
Recent error events
| Date | Type | Stage | Skill | Person | SKU / piece | Severity |
|---|---|---|---|---|---|---|
| 2026-05-02 | Stitch defect | Design | Design | Priya Sharma | DR-00001-MAR-L-1002-P1 | major |
| 2026-05-09 | Color mismatch | Fabric Allocation | Inventory | Anjali Mehta | DR-00001-MAR-L-1002-P6 | minor |
| 2026-05-02 | Stitch defect | Design | Design | Priya Sharma | DR-00002-PEA-M-1011-P1 | major |
| 2026-05-09 | Color mismatch | Fabric Allocation | Inventory | Anjali Mehta | DR-00002-PEA-M-1011-P6 | minor |
| 2026-05-02 | Stitch defect | Design | Design | Priya Sharma | DR-00002-PEA-L-1012-P1 | major |
| 2026-05-09 | Color mismatch | Fabric Allocation | Inventory | Anjali Mehta | DR-00002-PEA-L-1012-P6 | minor |
| 2026-05-02 | Stitch defect | Design | Design | Priya Sharma | DR-00003-BLA-S-1020-P1 | major |
| 2026-05-09 | Color mismatch | Fabric Allocation | Inventory | Anjali Mehta | DR-00003-BLA-S-1020-P6 | minor |
| 2026-05-02 | Stitch defect | Design | Design | Priya Sharma | DR-00003-BLA-M-1021-P1 | major |
| 2026-05-09 | Color mismatch | Fabric Allocation | Inventory | Anjali Mehta | DR-00003-BLA-M-1021-P6 | minor |
| 2026-05-02 | Stitch defect | Design | Design | Priya Sharma | DR-00003-BLA-L-1022-P1 | major |
| 2026-05-09 | Color mismatch | Cutting | Cutting | Anjali Mehta | DR-00003-BLA-L-1022-P5 | critical |